60m Commercial Gas Line Installation for Fabricators Ltd

Keeping production ovens running at full capacity meant sourcing a reliable, high-capacity gas supply for R. Tindalls Fabricators Ltd. This commercial gas line installation involved running 60 metres of 6 inch gas pipework through an active fabrication facility, connecting to commercial sized large ovens that are central to daily production. With deadlines tied directly to output schedules, there was little room for delay.

Atmostherm was brought in to design, install and commission the new gas supply, working closely with the client to understand both the technical requirements of the ovens and the operational pressures of the site.

The challenge facing R. Tindalls Fabricators Ltd

The existing gas infrastructure was not sufficient to support the demands of the large commercial ovens used in the fabrication process. A new, dedicated 6 inch gas line was needed to guarantee consistent supply and pressure, without which production could be interrupted or throttled back.

The site itself presented practical challenges. Pipework had to be routed at height through a working warehouse, around existing crane rails, ductwork and structural steelwork, all while fabrication work continued around the installation team. Adding to the pressure, the client had a strict deadline linked directly to production requirements, meaning any slippage in the programme risked a knock-on effect for the business.

How Atmostherm approached the installation

Careful route planning around live operations

Before any pipe went up, our engineers surveyed the full length of the proposed 60 metre run to plan a route that avoided conflict with the overhead crane system, cable trays and other services already in place. The stainless steel pipework was suspended from the building’s structural beams using purpose fabricated brackets and pipe clamps, keeping the line secure and clear of the working floor below.

Engineering a robust 6 inch gas supply

Given the scale of the ovens being served, the line was specified at 6 inches to ensure adequate flow and pressure at the point of use. Sections of pipe were flanged and bolted with blue coded valve assemblies, allowing for isolation and future maintenance without disrupting the wider system. Where the new line met the existing external gas main, our team installed a new valve and flange connection, clearly tagged with gas warning tape for safety and easy identification.

Working to a strict production deadline

With the client’s production schedule depending on this installation, our team planned the works in phases, coordinating with site staff to minimise disruption. Materials, access equipment and labour were scheduled tightly so that installation, pressure testing and commissioning could all be completed within the agreed timeframe.

Throughout the project, our engineers focused on:

Routing 60 metres of 6 inch pipework safely through an active industrial environment
Secure, code compliant fixing of pipework to structural steelwork at height
Flanged connections and isolation valves for straightforward future servicing
Tie in to the existing external gas supply with correct tagging and identification
Pressure testing and commissioning ahead of the production deadline

The outcome for R. Tindalls Fabricators Ltd

The completed gas line now supplies a consistent, adequate flow of gas to the commercial ovens, supporting the production capacity the business relies on. The installation was finished within the agreed timescale, meaning normal manufacturing operations were not held up waiting for the new supply.

Beyond meeting the deadline, the pipework has been installed to a standard that supports long term reliability, with isolation points built in for future maintenance or expansion. It is a good example of how careful planning and experienced engineering can deliver a demanding commercial gas line installation without disrupting a live production site.

Frequently asked questions

How long does a commercial gas line installation take?

Timescales depend on the length of run, the pipe diameter and how much of the route passes through live operational areas. A project like this 60 metre 6 inch line can typically be planned and delivered within a few weeks when phased correctly around production needs.

Can a new gas supply be installed without stopping production?

In many cases, yes. By carefully sequencing the work and routing pipework away from working areas, our engineers can install new gas lines while a facility continues to operate, as was achieved for R. Tindalls Fabricators Ltd.

What size gas pipe do commercial ovens need?

The correct pipe diameter depends on the gas load of the appliances being served and the length of the run. Larger commercial ovens with high output often require wider bore pipework, such as the 6 inch line specified for this project, to maintain adequate pressure and flow.

Who should install commercial gas pipework?

Commercial gas installations should always be carried out by qualified, experienced engineers who understand both gas safety regulations and the practical demands of an industrial site. Atmostherm’s team plans and delivers these projects from initial survey through to commissioning.

Get in touch about your gas installation project

If your business needs a reliable commercial gas line installation, whether for ovens, boilers or other industrial equipment, our team can help. Start with a Free Site Survey to discuss your requirements, or visit our Commercial Heating, Air Conditioning, Ventilation, HVAC page to see the full range of services we provide.